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Engineered Reprocessed HDPE & PP Polymer Granules Sourced Strictly from Post-Industrial Scrap
Premium Polymer Granules Catalog
We manufacture high-purity, Melt Flow Index (MFI) compliant reprocessed HDPE and PP granules from segregated post-industrial waste streams for high-speed molding, pipe extrusion, and blow manufacturing lines.
1. Reprocessed HDPE Blue Drum Pure 200 Liter Granules
Manufactured exclusively from pristine 200-litre post-industrial HDPE blue drums collected directly from chemical, pharmaceutical, and lubricant facilities. Because this product uses 100% single-origin 200L drum feedstock, it retains the high molecular weight, superior environmental stress crack resistance (ESCR), and high melt strength of virgin blow-molding resins.
| Parameter | Technical Specification |
|---|---|
| Raw Material Sourced | 100% Clean post-industrial 200 Litre HDPE blue drums only |
| Melt Flow Index (MFI) | 0.4 – 1.0 g/10 min (at 190°C / 2.16 kg) - Low MFI / High Viscosity |
| Density Range | 0.952 – 0.958 g/cm³ |
| Color Shade | Pure Electric Blue / Drum Blue (Uniform batch color) |
| Recommended Applications | 200L & 100L chemical drums, heavy jerry cans, pressure pipes, DWC conduits |
| Quality Highlights | Zero foreign polymer mixing, high ESCR, multi-mesh hydraulic melt filtered |
2. Reprocessed HDPE Blue Drum Mix Categories Granules
Engineered from aggregated post-industrial rigid HDPE packaging streams including 200L, 100L, 50L, and 35L blue drums, wide-mouth carboys, and industrial jerry cans. The mixed feedstock undergoes continuous friction washing and dual hydraulic melt filtration, delivering balanced melt flow properties, high impact strength, and exceptional cost savings for bulk manufacturing.
| Parameter | Technical Specification |
|---|---|
| Raw Material Sourced | Post-industrial mixed HDPE blue drums (200L, 100L, 50L, 35L) & carboys |
| Melt Flow Index (MFI) | 0.8 – 2.0 g/10 min (at 190°C / 2.16 kg) - Medium-Low MFI |
| Density Range | 0.948 – 0.955 g/cm³ |
| Color Shade | Deep Indigo / Mix Drum Blue |
| Recommended Applications | Small & medium blow-molded containers, non-pressure pipes, drainage ducts, pallets |
| Quality Highlights | High cost-efficiency, consistent melt processing, fully degreased & decontaminated |
3. Reprocessed PP Article Waste Granules (Grey)
Manufactured from sorted post-industrial PP article waste, industrial moldings, crates, trims, and component offcuts. Our mechanical recycling and melt-filtration process produces clean grey granules with superior tensile strength, low warpage, and uniform flow for rapid injection molding cycles.
| Parameter | Technical Specification |
|---|---|
| Raw Material Sourced | Sorted post-industrial PP article scraps, component trims, and molded waste |
| Melt Flow Index (MFI) | 12 – 22 g/10 min (at 230°C / 2.16 kg) - Medium-High Flow |
| Density Range | 0.900 – 0.910 g/cm³ |
| Color Shade | Clean Industrial Grey (Consistent shade batch-to-batch) |
| Recommended Applications | Automotive interior trim, electrical enclosures, handling crates, bins, storage boxes |
| Quality Highlights | High flexural modulus, low mold shrinkage, excellent cycle-time efficiency |
4. Reprocessed PP Article Waste Granules (Low Green)
Formulated from segregated green PP article waste, nursery containers, packaging trays, and production sprues. This grade delivers an attractive uniform light green / teal tone, high surface gloss, and easy melt flow, allowing manufacturers to reduce or eliminate green color masterbatch costs while maintaining strong mechanical integrity.
| Parameter | Technical Specification |
|---|---|
| Raw Material Sourced | Segregated post-industrial green PP articles, nursery trays, and sprues |
| Melt Flow Index (MFI) | 14 – 25 g/10 min (at 230°C / 2.16 kg) - High Flow |
| Density Range | 0.902 – 0.912 g/cm³ |
| Color Shade | Low Green / Pastel Teal (Uniform pigment dispersion) |
| Recommended Applications | Agricultural harvest crates, plant nursery pots, furniture fittings, storage baskets, caps |
| Quality Highlights | Vibrant consistent shade, smooth mold cavity fill, high flexural strength |
5. Reprocessed PP Article Waste Granules (Z Black)
Manufactured from high-grade post-industrial black PP components, automotive bumper & interior trims, battery casings, and heavy article waste. Extruded with high-vacuum degassing and fine mesh screening, these granules offer high Izod impact strength, natural UV resistance, and a deep carbon black finish.
| Parameter | Technical Specification |
|---|---|
| Raw Material Sourced | Post-industrial black PP components, battery cases, and automotive trims |
| Melt Flow Index (MFI) | 10 – 20 g/10 min (at 230°C / 2.16 kg) |
| Density Range | 0.905 – 0.918 g/cm³ |
| Color Shade | Deep Z Black / Jet Black (Solid rich black) |
| Recommended Applications | Battery containers, automotive underbody parts, heavy pallets, irrigation fittings, switch boxes |
| Quality Highlights | Natural UV stability, excellent fatigue resistance under mechanical stress, zero pinholes |
6. Reprocessed HDPE Article Waste Granules (Grey)
Formulated from clean post-industrial grey HDPE article scrap, molded containers, handling crates, and extrusion trims. This material delivers excellent environmental stress cracking resistance, high stiffness, and a uniform neutral grey color that is ideal for pipe extrusion, industrial sheets, and heavy-duty blow molding.
| Parameter | Technical Specification |
|---|---|
| Raw Material Sourced | Sorted post-industrial grey HDPE article scrap, crates, and molding trims |
| Melt Flow Index (MFI) | 0.8 – 2.2 g/10 min (at 190°C / 2.16 kg) |
| Density Range | 0.948 – 0.956 g/cm³ |
| Color Shade | Neutral Industrial Slate Grey (Uniform pigment consistency) |
| Recommended Applications | Agricultural pipes, electrical conduits, handling bins, industrial sheets, drainage tubes |
| Quality Highlights | High dimensional stability, crack resistant, fine-mesh hydraulic melt filtered |
7. Reprocessed PP Article Waste Granules (Maroon)
Produced from clean, post-industrial red and maroon PP article scraps, crates, luggage components, and injection molding trims. This resin offers excellent mold-cavity flow, deep color saturation (eliminating or reducing red masterbatch usage), high impact toughness, and fast demolding cycle times.
| Parameter | Technical Specification |
|---|---|
| Raw Material Sourced | Clean post-industrial maroon & red PP article scrap and injection trims |
| Melt Flow Index (MFI) | 12 – 22 g/10 min (at 230°C / 2.16 kg) |
| Density Range | 0.902 – 0.912 g/cm³ |
| Color Shade | Rich Maroon / Crimson Red (High gloss & uniform dispersion) |
| Recommended Applications | Molded crates, agricultural fruit bins, luggage shells, household goods, furniture parts |
| Quality Highlights | Eliminates red masterbatch cost, high stiffness-to-impact balance, decontaminated |
8. PP Milky Granules (Reprocessed PP Natural)
Processed from unprinted, clean post-industrial natural and milky PP scrap, thermoforming waste, caps, closures, and injection rejects. Being unpigmented and semi-translucent, PP Milky is the most versatile grade for compounders and molders who require easy masterbatch coloration in pastel, bright, or custom shades.
| Parameter | Technical Specification |
|---|---|
| Raw Material Sourced | Clean post-industrial unprinted milky PP articles, caps, thermoforming scrap |
| Melt Flow Index (MFI) | 14 – 26 g/10 min (at 230°C / 2.16 kg) - High Flow |
| Density Range | 0.900 – 0.908 g/cm³ |
| Color Shade | Semi-Translucent Milky White / Natural (Unpigmented) |
| Recommended Applications | Color compounding, cosmetic packaging, thin-wall foodware (non-contact), closures, household ware |
| Quality Highlights | High purity base, easy color matching, excellent gloss, zero polymer contamination |
9. P100 Pipe Reprocessed HDPE Granules (PE100 Grade)
Manufactured from segregated post-industrial PE100 pressure pipe offcuts, manufacturing plant trims, and heavy conduit scrap. Pre-compounded with finely dispersed carbon black (2.0–2.5%), this high molecular weight resin delivers outstanding hydrostatic pressure resistance, superior resistance to slow crack growth (SCG), and high weatherability for continuous extrusion.
| Parameter | Technical Specification |
|---|---|
| Raw Material Sourced | Post-industrial PE100 / P100 high pressure pipe offcuts and plant rejects |
| Melt Flow Index (MFI) | 0.25 – 0.60 g/10 min (at 190°C / 5 kg) - Fractional Low MFI |
| Density Range | 0.955 – 0.962 g/cm³ |
| Color Shade | Deep Carbon Black (Uniformly dispersed nano-carbon) |
| Recommended Applications | Agricultural irrigation pipes, potable water supply pipes, gas conduit, DWC sewerage ducts |
| Quality Highlights | High hydrostatic hoop stress resistance, excellent SCG & ESCR resistance, UV stabilized |
10. HDPE Natural Granules (Blow Grade)
Reprocessed from sorted post-industrial unprinted natural HDPE bottles, blow-molded containers, carboys, and virgin blow molding production scrap. This unpigmented grade delivers exceptional parison melt strength, high pinch-off strength, uniform wall thickness distribution, and the versatility to be masterbatch-colored into any desired final product shade.
| Parameter | Technical Specification |
|---|---|
| Raw Material Sourced | Post-industrial unprinted natural HDPE bottles, containers, and virgin scrap rejects |
| Melt Flow Index (MFI) | 0.5 – 1.2 g/10 min (at 190°C / 2.16 kg) - Blow Grade |
| Density Range | 0.950 – 0.956 g/cm³ |
| Color Shade | Natural Off-White / Translucent (Unpigmented) |
| Recommended Applications | Blow-molded bottles, jerry cans, chemical containers, cosmetic carboys, masterbatch base |
| Quality Highlights | High parison stability, uniform wall thickness, virgin-grade coloring flexibility |
Targeted Industrial Sourcing
We source feedstocks exclusively from industrial manufacturing zones, processing post-industrial HDPE chemical blue drums, PE100 pipe offcuts and PP article scraps, guaranteeing a clean input stream free of domestic contaminants.
State-of-the-Art Extrusion
Our facility utilizes modern mechanical crushing, dynamic hot-wash cycles, vacuum degassing, and 35:1 L/D single screw extrusion equipped with fine hydraulic screen changers and underwater die-face cutters to ensure pristine granule purity.
Tailored MFI Specifications
With strict laboratory controls over Melt Flow Index (MFI) and polymer density, our reprocessed HDPE and PP granules are customized for direct integration into molding machinery for packaging, automotive, pipe, and consumer brands.
Machinery & Technology Infrastructure
Our mechanical recycling facility operates state-of-the-art machinery to process industrial plastic scrap into high-purity polymer granules.
1. Forced Feeding & Hopper
Our line starts with an automated Forced Feeder equipped with a 50 Litres hopper and a 3.7 kW drive. Featuring a polished feeding screw, it continuously crams light post-industrial waste (such as films, trims, and article scraps) into the extruder barrel without bridging or interruptions.
2. Single Screw Extruder
Featuring an 87kW installed power capacity and a 75mm screw with a 35:1 L/D ratio. The main screw is made of nitrided and mirror-polished alloy steel, operating across 6 heating zones (30 kW) with cooling fans and degassing vents. Controlled via premium AC drives, it delivers a steady output of 190 to 220 Kgs/hour.
3. Zero-Downtime Screen Changer
Equipped with an online hydraulic screen changer with a filter diameter of 100mm to 150mm and a 7.0 kW hydraulic unit operating up to 200 bar. Coupled directly to the barrel, it enables on-the-fly mesh swaps with absolutely no machine stoppage, ensuring continuous output.
4. Dieface Cutter & Centrifuge
Granules are cut directly at the die head by an automated Dieface Cutter with 8.4 kW power. It includes a built-in centrifugal drier and a closed-loop internal water circulation system with a heat exchanger requiring 20 LPM flow, yielding uniform pellets.
5. HDPE & PP Reprocessing
Engineered specifically for the high-purity reprocessing of High-Density Polyethylene (HDPE) and Polypropylene (PP). We process rigid scrap (crates, pallets, chemical drums, PE100 pipes) and flexible scraps into highly uniform dieface granules ready for industrial compounding.
6. In-House Quality Control Lab
We test and control feedstock density, moisture, and Melt Flow Index (MFI) to deliver consistent polymer properties. This ensures our final extruded granule batches meet exact customer specifications (HDPE: 0.25–2.2 g/10 min; PP: 10–26 g/10 min) for trouble-free molding.
International Logistics & Sea-Worthy Packaging
Seamless global freight solutions from Palghar to ports worldwide
At Forge Renewables, we supply premium reprocessed granules to manufacturers and compounders across Europe, the Middle East, Southeast Asia, and the USA. Our plant is located just 2.5 hours from India's largest container gateway, Jawaharlal Nehru Port Trust (JNPT / Nhava Sheva) in Mumbai, facilitating prompt shipping and custom clearances.
We adhere to strict international export standards to guarantee that our products arrive in pristine condition, completely protected from oceanic moisture and shipping stresses.
Export & Packaging Specs
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Sea-Worthy Packaging: Palletized, shrink-wrapped, and strapped using export-grade wood pallets to prevent shifting and moisture ingress during sea transit.
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Packaging Options: Standard 25kg multi-layer woven PP/paper bags with inner PE liners, or 1,000kg (1 Ton) Jumbo FIBC bags.
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Flexible Incoterms: FOB Mumbai (JNPT), CFR (Cost & Freight), CIF (Cost, Insurance & Freight), and EXW.
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Global Compliance: Batch-tested density and Melt Flow Index (MFI) to meet global specifications. RoHS & REACH compliant feedstock raw materials.
HDPE Mix Blue Granules
HDPE Article Grey
P100 Pipe HDPE
HDPE Natural Blow
PP Grey Granules
PP Low Green Granules
PP Z Black Granules
PP Maroon Granules
PP Milky Natural