Reprocessed HDPE Granules
Our reprocessed High-Density Polyethylene (HDPE) granules are manufactured strictly from clean, post-industrial packaging waste—specifically chemical drums (200L, 100L, 50L), jerry cans, and blow-molded scrap. By avoiding domestic household waste, we guarantee a material free from food contamination and organic residues, yielding superior polymer consistency.
| Parameter | Specification / Details |
|---|---|
| Feedstock Sourcing | Post-industrial blue/chemical drums and rigid jerry cans only |
| Melt Flow Index (MFI) | 0.5 – 2.0 g/10 min (at 190°C / 2.16 kg) |
| Density Range | 0.945 – 0.960 g/cm³ |
| Available Colors | Blue, Green, Grey, Black |
| Typical Applications | Blow molding (drums, cans), pipe extrusion, high-durability conduits |
| Compliance | 100% CPCB & EPR compliant with full traceability |
Reprocessed PP Granules
Our reprocessed Polypropylene (PP) granules are manufactured from sorted post-industrial rigid plastics (crates, pallets, battery casings) and flexible industrial waste (woven sacks, strapping bands, FIBC bulk bags). We process them through hot washing, mechanical shredding, and melt-filtration to ensure they deliver outstanding fatigue resistance and high melt stability.
| Parameter | Specification / Details |
|---|---|
| Feedstock Sourcing | Post-industrial crates, battery casings, pallets, and woven bags |
| Melt Flow Index (MFI) | 12 – 25 g/10 min (at 230°C / 2.16 kg) |
| Density Range | 0.900 – 0.915 g/cm³ |
| Available Colors | Red, Green, Blue, Black, Grey |
| Typical Applications | Injection molding (crates, battery boxes, automotive parts, luggage) |
| Compliance | 100% CPCB & EPR compliant with full traceability |
Targeted Sourcing
We source feedstocks exclusively from industrial zones, processing post-industrial HDPE chemical drums and PP packaging, crates, and pallets, guaranteeing a clean and uniform input stream.
State-of-the-Art Processing
Our facility utilizes modern mechanical crushing, dynamic hot-wash cycles, and extrusion pelletizing equipped with fine filtration meshes to ensure the resulting granules are pure and free of contaminants.
Industrial Applications
With strict laboratory controls over Melt Flow Index (MFI) and density, our reprocessed polymer granules are customized for direct integration into molding machinery for packaging, automotive, and logistics brands.
Machinery & Technology Infrastructure
Our mechanical recycling facility operates state-of-the-art machinery to process industrial plastic scrap into high-purity polymer granules.
1. Forced Feeding & Hopper
Our line starts with an automated Forced Feeder equipped with a 50 Litres hopper and a 3.7 kW drive. Featuring a polished feeding screw, it continuously crams light post-industrial waste (such as films, woven sacks, and article scraps) into the extruder barrel without bridging or interruptions.
2. Single Screw Extruder
Featuring an 87kW installed power capacity and a 75mm screw with a 35:1 L/D ratio. The main screw is made of nitrided and mirror-polished alloy steel, operating across 6 heating zones (30 kW) with cooling fans and venting. Controlled via premium AC drives, it delivers a steady output of 190 to 220 Kgs/hour.
3. Zero-Downtime Screen Changer
Equipped with an online hydraulic screen changer with a filter diameter of 100mm to 150mm and a 7.0 kW hydraulic unit operating up to 200 bar. Coupled directly to the barrel, it enables on-the-fly mesh swaps with absolutely no machine stoppage, ensuring continuous output.
4. Dieface Cutter & Centrifuge
Granules are cut directly at the die head by an automated Dieface Cutter with 8.4 kW power. It includes a built-in centrifugal drier and a closed-loop internal water circulation system with a heat exchanger requiring 20 LPM flow, yielding uniform pellets.
5. HDPE & PP Reprocessing
Engineered specifically for the high-purity reprocessing of High-Density Polyethylene (HDPE) and Polypropylene (PP). We process rigid scrap (crates, pallets, chemical drums) and flexible scraps (woven bags) into highly uniform dieface granules ready for industrial compounding.
6. In-House Quality Control Lab
We test and control feedstock density, moisture, and Melt Flow Index (MFI) to deliver consistent polymer properties. This ensures our final extruded granule batches meet exact customer specifications (HDPE: 0.5–2.0 g/10 min; PP: 12–25 g/10 min) for trouble-free molding.
International Logistics & Sea-Worthy Packaging
Seamless global freight solutions from Palghar to ports worldwide
At Forge Renewables, we supply premium reprocessed granules to manufacturers and compounders across Europe, the Middle East, Southeast Asia, and the USA. Our plant is located just 2.5 hours from India's largest container gateway, **Jawaharlal Nehru Port Trust (JNPT / Nhava Sheva)** in Mumbai, facilitating prompt shipping and custom clearances.
We adhere to strict international export standards to guarantee that our products arrive in pristine condition, completely protected from oceanic moisture and shipping stresses.
Export & Packaging Specs
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Sea-Worthy Packaging: Palletized, shrink-wrapped, and strapped using export-grade wood pallets to prevent shifting and moisture ingress during sea transit.
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Packaging Options: Standard 25kg multi-layer woven PP/paper bags with inner PE liners, or 1,000kg (1 Ton) Jumbo FIBC bags.
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Flexible Incoterms: FOB Mumbai (JNPT), CFR (Cost & Freight), CIF (Cost, Insurance & Freight), and EXW.
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Global Compliance: Batch-tested density and Melt Flow Index (MFI) to meet global specifications. RoHS & REACH compliant feedstock raw materials.
PP Granules
Industrial Recycling
Extrusion Technology
Circular Economy
Post-Industrial Feedstocks